With the rapid expansion of the electric vehicle (EV) market, battery safety has become a top priority for manufacturers and consumers alike. Among the various materials used to enhance safety, Mica Sheet has emerged as a critical component in the protection of battery modules.
What is a Mica Sheet?
A mica sheet is a high-performance composite material crafted from natural mica and silicone resin through a specialized process. It is engineered to withstand extreme conditions, offering a fire-resistant temperature range of 500°C to 800°C.
Key Advantages for the EV Industry
Mica products offer a unique combination of technical properties that make them ideal for automotive applications:
- Superior Thermal Insulation: Low thermal conductivity ensures that heat is contained within designated areas.
- High-Temperature Stability: Maintains performance even in the harshest thermal environments.
- Safety & Durability: Resistant to oil corrosion, non-toxic, and eco-friendly.
Crucial Role in Battery Modules
In modern EV designs, mica sheets are widely utilized between battery cells as a shielding isolation layer. Their primary function is to manage thermal runaway—a critical safety concern for lithium-ion batteries.
In the event of a thermal incident, the mica sheet ensures that high-temperature fumes are discharged through preset vents in an orderly manner. This minimizes damage to the surrounding components and facilitates the rapid diffusion of heat and flammable gases, effectively protecting the entire battery pack.
Trusted by Global Automotive Leaders
The reliability of mica materials is proven by their widespread adoption. Industry giants such as Tesla, Volkswagen, NIO, and XPeng have integrated mica sheets into their battery component protection strategies.
Market Outlook: The Future of Mica in EVs
The demand for high-quality mica products is set for explosive growth. It is predicted that by 2025, the usage of mica materials in electric vehicle batteries will reach 17.3 million square meters. As a leading provider in the composite industry, RDS is committed to delivering advanced mica solutions to meet this rising demand.


Looking for High-Performance Battery Safety Solutions?
Don't compromise on thermal safety. Whether you are developing next-generation battery modules or optimizing existing designs, our expert team at RDS Composite provides tailor-made mica solutions to meet your specific fire-resistance and insulation requirements.
- Protect Your Projects: Use the same high-standard mica materials trusted by global leaders like Tesla and Volkswagen.
- Ready to Scale: Leverage our advanced manufacturing capacity to meet your production deadlines.
Take the next step toward battery safety: 👉Contact Our Engineers for a Custom Quote] – Get a professional technical consultation within 24 hours.